Highway Guardrail

Hot Dip Galvanized W-Beam Highway Guardrail: High-Impact Road Safety Crash Barrier

Engineered for maximum roadway protection, our hot dip galvanized W-beam highway guardrail systems provide reliable impact absorption and vehicle redirection on highways, bridges, and secondary roads. Manufactured in strict compliance with AASHTO M180, EN 1317, and ISO 1461 standards, our high-tensile steel crash barriers combine exceptional kinetic energy absorption with superior corrosion resistance, delivering cost-effective road safety infrastructure for global transportation projects.

  • ISO9001:2015 Certified
  • AASHTO M180 Class A/B
  • SGS/BV Inspection Approved
  • 50+ Countries Exported

Why Choose Our Highway Guardrail Systems?

High Impact Absorption

Q235B / Q355B Steel — Dissipates collision energy and prevents catastrophic lane crossover.

30+ Years Rust Resistance

550–1100 g/m² Zinc — 30+ years service life against extreme UV and salt spray.

Certified Safety Standards

AASHTO M180 & EN 1317 — Batch-tested tensile strength and crash containment.

Fast Modular Installation

Pre-Punched Standard Holes — Rapid installation and low-cost section replacement.

Technical Specifications & Standard Dimensions

Parameter / SpecificationStandard Option (Class A)Heavy-Duty Option (Class B)Custom Engineering
Profile TypeW-Beam (Two-Wave)Thrie-Beam (Three-Wave)Transition / Terminal Beams
Applicable StandardsAASHTO M180, EN 1317, JT/T 281AASHTO M180, EN 1317, AS/NZS 3845ASTM / Custom Municipal Specs
Raw MaterialHigh-Tensile Steel Q235BHeavy-Duty Steel Q355B / GR50Stainless Steel / Weathering Steel
Nominal Thickness2.67 mm (12 Gauge) / 2.74 mm3.43 mm (10 Gauge) / 4.0 mmUp to 4.5 mm custom
Beam Dimensions4320 mm × 312 mm × 83 mm4320 mm × 506 mm × 83 mmCustom length cuts available
Surface FinishHot Dip Galvanized / Powder CoatedHot Dip GalvanizedDual Anti-Corrosion Coating
Zinc Coating Thickness≥ 550 g/m² (80 μm)≥ 1100 g/m² (150 μm)600 – 1200 g/m² customized
Post CompatibilityC-post, U-post, Sigma, Round, I-beamFlange / Embedded PostsWood / Concrete Bridge Posts

Complete Highway Crash Barrier System Components

W-Beam & Thrie-Beam Panels

Standard 3810 mm effective length and 4320 mm overall length panels with high curvature consistency.

$ 99 .00

Guardrail Posts & Spacers (Blockouts)

C-Shape, H-Beam, Sigma, and round steel posts paired with shock-absorbing steel/composite offset blocks.

$ 199 .00

Terminal Ends & Transitions

Fishtail ends, bull-nose terminals, and flared end treatments for terminal impact cushioning.

$ 299 .00

Fasteners & Accessories

High-tensile splice bolts (M16x35/45, Grade 8.8), anti-theft nuts, flat washers, and high-intensity prismatic delineators / reflectors.

$ 299 .00

Versatile Road Safety Applications

Highways & Freeways

Central median barriers and shoulder edges to prevent high-speed lane departures and vehicle rollovers.

Mountainous & Winding Roads

Sharp curves, steep embankments, and hazardous cliffside protection where strong containment is crucial.

Bridges, Flyovers & Culverts

Heavy-duty transition barriers between rigid concrete parapets and semi-rigid highway guardrails.

Industrial & Commercial Facilities

Parking lots, warehouse perimeter protection, loading dock ramps, and factory perimeter safety barriers.

Strict Manufacturing Process & Third-Party Quality Inspection

We operate fully automated continuous roll-forming production lines with automatic punching and cutting units, ensuring sub-millimeter dimensional precision.

Raw Material Verification

Mill Test Certificates (MTC) provided for steel grade, yield strength, and chemical composition.

Zinc Adhesion & Thickness Testing

Magnetic and chemical stripping tests per ASTM A123 / ISO 1461 to guarantee uniform zinc coverage.

Drop-Weight & Crash Testing

Strict verification for tensile strength, elongation, and structural integrity during dynamic vehicle impact.

Frequently Asked Questions (FAQs)

What is the difference between AASHTO M180 Class A and Class B highway guardrails?

The primary distinction lies in nominal steel thickness. Class A guardrails feature a nominal thickness of 2.67 mm (12-gauge, minimum 2.55 mm), making them the standard choice for general highways and arterials. Class B guardrails feature a heavier 3.43 mm thickness (10-gauge, minimum 3.28 mm), designed for high-risk zones, steep grades, and heavy commercial freight corridors.

How long does the hot dip galvanized coating protect highway guardrails from rust?

Under standard rural or inland highway environments, a standard 550 g/m² (80 μm) galvanized layer provides 25 to 30 years of maintenance-free service. For coastal, industrial, or high-humidity tropical zones, we recommend heavy-galvanized coatings (≥1100 g/m² or powder-coated dual layers) to withstand continuous salt spray and chemical corrosion.

Can you supply pre-engineered curved guardrails for highway ramps and sharp corners?

Yes. We provide precision factory-curved guardrail beams (both concave and convex radii from 1.5 m to 45 m) tailored to your engineering road drawings, eliminating dangerous on-site cutting and bending.

What is your standard packaging and container loading capacity?

Standard W-beams are bundled into compact, strapped packs of 50 or 100 pieces using steel belts and wood runners to avoid zinc friction damage during sea transit. A standard 20-foot container (FCL) accommodates approximately 18 to 22 tons (approx. 900–1,100 pieces of 2.67 mm beams plus hardware).

Partner with a Trusted Highway Guardrail Manufacturer Today

Planning an upcoming roadway expansion or international highway project? Our engineering team provides free project take-offs, custom barrier specifications, and competitive FOB/CIF container quotes.

Contact Us

📩Direct Inquiries:admin@lctianshun.com

📞 WhatsApp / Wechat:+86 13021750656

📍 Factory Address:No. 1, South Road, Jiaosun Village, Zhengjia Town, Dongchangfu District, Liaocheng City, Shandong Province

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